The Trajan 125 portable band saw is a favorite among professionals and hobbyists alike for its versatility and precision. One of the key accessories that enhances its functionality is the part stop. By installing the Trajan 125 part stop, operators can achieve consistent and accurate cuts with ease. This simple yet effective add-on ensures that your material is held in the perfect position, allowing for repeatability and precision in every cut.

Why the Part Stop is Essential

A part stop transforms your Trajan 125 band saw into a highly efficient cutting machine. Here’s why this accessory is invaluable:

  • Consistent Measurements: No more guesswork—ensure uniform cuts with every piece.
  • Time-Saving: Reduce setup time for repetitive tasks by setting the stop once and cutting multiple pieces.
  • Enhanced Safety: Keeps the material securely in place, reducing the chance of slippage during cutting.
  • Improved Accuracy: Achieve precise cuts without constant measuring and adjusting.
A technician positions the rod for the Trajan 125 Part Stop on the bandsaw’s base, ensuring precise alignment for accurate cutting.

Step-by-Step Guide to Installing the Part Stop

Follow these simple instructions to install the part stop on your Trajan 125 band saw:

  1. Ensure Safety First
    Always unplug the saw before starting any adjustments to avoid accidental activation.
  2. Attach the Rod
    Locate the base just below the blade and screw in the rod with the bolt using a 19mm wrench. Tighten securely to ensure stability.
  3. Install the Stopper
    Slide the stopper onto the rod and feed the bolt into it. Rotate the bolt so the threaded side faces upward for the stopper arm.
  4. Set Your Measurement
    Measure the distance from the blade to the stopper. Adjust to your desired length—up to a 10-inch capacity—and tighten the stopper in place.
  5. Test the Setup
    Place your material in the vice, ensuring it’s firmly pressed against the stopper. Once secured, close the vice, and you’re ready to begin cutting.

Features of the Trajan 125 That Complement the Part Stop

The Trajan 125 part stop works seamlessly with the saw’s impressive features:

  • Variable Speed: Adjustable speeds from 98 to 262 ft/min for cutting various materials like steel, aluminum, and wood.
  • Powerful Motor: A 1.35 horsepower motor ensures consistent performance.
  • Miter Capability: The 0-60 degree mitering swivel head allows for angled cuts without compromising precision.
  • Portable Design: Compact and lightweight, with a cast aluminum base for stability.

Applications for the Part Stop

The Trajan 125 part stop is especially useful for tasks requiring precision and repeatability, such as:

  • Metal Fabrication: Cut steel and aluminum with consistent lengths for structural applications.
  • Woodworking Projects: Ideal for cutting wooden planks or dowels to exact measurements.
  • Pipe and Tubing: Achieve uniform lengths for plumbing or industrial purposes.
  • Custom Work: Create brackets, mounts, and other components with precision.
Adjusting the stopper mechanism on the Trajan 125 Part Stop, the technician secures the setup for consistent and repeatable cuts.

Specifications of the Trajan 125

Here’s a quick breakdown of the saw’s technical specifications:

FeatureDetails
Cutting CapacityUp to 5 inches
Blade Speed98–262 ft/min
Miter Range0-60 degrees
Blade Dimensions56 ½” x ½” x .025”
Motor Power1.35 HP (1010W)
Base MaterialCast Aluminum

Simplify Your Band Saw Maintenance

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Optimize Your Trajan 125 with the Part Stop

Installing the Trajan 125 part stop is a straightforward process that brings immense value to your cutting projects. With consistent measurements, improved safety, and effortless setup, this accessory is a must-have for anyone using the Trajan 125 band saw. Whether you’re tackling repetitive cuts or intricate custom work, the part stop will help you achieve professional results every time.

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